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SIA
ISSUE BACKGROUNDERS
OCCUPATIONAL
HEALTH AND SAFETY
Issue:
Occupational Health and Safety is an important consideration in the production
of semiconductor components. For both wholly owned facilities and foundries,
it is important for customers to know that parts they purchase are produced
in safe, healthful environments.
Importance:
The SIA offers a unique forum for dealing with health and safety issues
that may impact manufacture or sale of semiconductors domestically and
internationally. SIA's Occupational Health Committee, comprised of senior
technical and management representatives of the SIA member companies,
is charged with reviewing domestic and international health and safety
issues. Based on its assessment, sub-teams are established to bring focused,
central response to identified issues. This allows issues to be addressed
by SIA as an organization and avoids the need for companies to address
issues individually. This process is an effective way to deal with common
issues both from the standpoint of cost effectiveness and identification
of consistent, consensus approaches.
SIA Position/Action:
Key initiatives underway include the following:
- Manage industry-wide injury/illness
database: This database, which is administered by the SIA consultant who developed the program (Occupational Health System, OHS), is used to characterize illness/injury data and related details. Since its inception, this system has demonstrated that the data for SIA participants are substantially better than those for all manufacturers, and also better than data for all semiconductor workers (including non-OHS companies). The most recent data, 2004, for all semiconductor workers identify a rate of reportable injuries/illnesses of 1.8/100 workers. The comparable number for SIA participants was 0.93/100 workers. The number for all manufacturers in 2004 was 6.6/100 workers.
- Fund and administer industry-wide
worker health studies: In 1989, in response to concerns raised
about the use of ethylene-based glycol ethers in photolithography chemicals
with regard to spontaneous abortion among female cleanroom workers,
SIA undertook one of the largest epidemiology studies ever undertaken
by an industry. To oversee the project, a Scientific Advisory Panel
(SAP) was selected which consisted of world renowned health and industrial
hygiene experts. A representative of NIOSH (National Institutes for
Occupational Health and Safety) also participated as an ex-officio member
of the SAP. The work, performed by the University of California, Davis
and others, identified that women working in photolithography and potentially
exposed to ethylene-based glycol ethers had a higher risk of miscarriage
than women working in other areas of the cleanroom when compared to
a non-exposed population. As a result of this work, the SIA member companies
and, eventually, most semiconductor manufacturers worldwide elected
to voluntarily phase out ethylene-based glycol ethers from photolithography.
In 1999, in response to media articles and the desire of the SIA
Board of Director to substantiate that cleanroom workers were not
subject to excess cancer risk, the SIA under took an evaluation of
existing data to identify if an assessment of risk could be made and
whether or not sufficient data was available to perform retrospective
epidemiology. To perform this evaluation, a Scientific Advisory Committee
(SAC) consisting of seven experts in health and industrial hygiene
was retained. NIOSH representatives agreed to serve an ex-officio
role in this effort. The SAC concluded that there is no affirmative
evidence of increased risk of cancer among U.S. semiconductor factory
workers. The SAC also reported that insufficient data exists at the
present time to conclude whether exposure to chemicals or other hazardous
materials has or has not increased such a risk of cancer.
In 2002, acting on the SAC recommendations and those of the SIA committees
supporting this effort, the SIA Board of Directors agreed to support
and fund three initiatives as part of a new Worker Health Project:
- A retrospective cohort scoping initiative to evaluate if sufficient
data existed to perform retrospective epidemiology;
- A health surveillance initiative to judge if it is feasible to
identify a common language for classifying worker information to
a common format and to perform a survey of health surveillance activities
at non-semiconductor companies;
- A primary prevention initiative to identify ways to provide better
chemical and better process information prior to introducing new
chemicals into the semiconductor manufacturing workplace.
The project status is as follows:
- A Project Manager was contracted to manage the three initiatives.
- An RFP for retrospective scoping was developed and broadly distributed.
- Johns Hopkins University was selected to perform the Retrospective
Scoping Study.
- Dr. Jean Matanoski- lead investigator for epidemiology
- Dr. Peter Lees- lead investigator for exposure assessment
- A Scientific Advisory Board (SAB) consisting of an independent
group of prominent scientists in the fields of medicine, industrial
hygiene, epidemiology and toxicology was created to provide objective
scientific and medical advice to the SIA's Worker Health Project
committee for all three initiatives. The SAB is made up of the following
scientists:
- Dr. Nurtan Esmen- University of Illinois, Chicago, Industrial
Hygiene
- Dr. Grace LeMasters- University of Cincinnati, Epidemiology
- Dr. Gary Marsh- University of Pittsburgh, Epidemiologist
- Dr. Jack Moore- Toxicology Consultant
- Dr. Marc Schenker- University of California at Davis, Occupational
Medicine
- Dr. Bob Spear- University of California at Berkeley, Industrial
Hygiene
- An RFP process for the lead investigators for the other two initiatives
was completed, and lead investigators identified as follows:
- Health Surveillance Initiative - Dr. Don Lassiter
- Primary Prevention Initiative
- New Chemical Introduction - Weston Solutions
- Opportunities for further reducing potential exposures
during equipment maintenance - EORM
- Studies were conducted by the respective Lead Investigators and
completed during the first quarter of 2004
- Results from the Retrospective Scoping Study were reported to
the Project Management Committee, the SAB, and subsequently to the
SIA Board of Directors.
- Retrospective epidemiology is feasible
- A meaningful retrospective cohort epidemiology study can be
conducted
- At the March 18, 2004 meeting of the SIA Board of Directors it
was decided to fund and conduct a retrospective cohort epidemiology
study to determine if wafer fabrication workers in the semiconductor
industry have experienced higher rates of cancer than non-fabrication
workers. Members of the Project Management Committee are currently
preparing a new Participation Agreement and a new Request for Proposal
for the proposed Epidemiology Study. The Board also approved the
release of the Retrospective Scoping Final Report and the two PPI
Final Reports for posting on the SIA website. These documents should
be available for viewing on the SIA website in the next few weeks.
- The PMC prepared and posted a Request for Proposal (RFP) for the
epidemiology study on the SIA Website. Additionally, the RFP was
advertised in the EpiMonitor and posted on the Duke University Web
Server.
- In 2004, Dr. Jack Moore resigned from the SAB and was replaced by Dr. David Eaton, a noted toxicologist from the University of Washington.
- A new Participation Agreement was prepared and distributed to
PMC members. To date, completed agreements have been received from
enough participants to proceed with the study.
- On August 2, 2005, SIA announced that it had signed a contract
with Vanderbilt University to conduct a retrospective epidemiological
study to determine if there is an increased cancer risk among wafer
fabrication workers compared to other semiconductor industry workers
and the general population.
- The Key Vanderbilt researchers were identified
- Dr. Joseph McLaughlin- PI Epidemiology
- Dr. William Blot- PI Epidemiology
- Dr. John Fryzek- Project Manager
- Don Marano- Exposure Assessment Lead Investigator
- The multimillion dollar study will span 30 years of activity
- The study will include a review of approximately 85,000 worker records
- The project, which officially started in August, 2005, is expected to run until mid-2009
- Dr. John Frysek left the study team and was replaced by Drs. Lisa Signorelli and Thomas Bender
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Study, now nearing the midway point, is still in the data collection phase and is running according to schedule.
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